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Clark's Garage944 · 924 · 968 · Turbo

Working on Your 944: Reference Material and Recommended Tools

An overview of reference manuals and a list of special tools — with part numbers and suppliers — needed for DIY work on the 944 and 944 Turbo.

Difficulty: Easy3 min readApplies to: 944 · 944S · 944S2 · 944 Turbo · 968

Reference Material

A good set of reference materials makes DIY work significantly more tractable.

The 924, 944, and 928 Models 1977–1988 Parts and Technical Reference Catalog is a valuable tool for ordering parts. Part number: PNA 000 147 A.

The 944 Factory Shop Manuals are the authoritative resource. The six-volume set and a turbo supplement (required for turbocharged models) are available in the United States under the Freedom of Information Act. Note that the manuals have historically been unavailable in most countries outside the United States.

The Haynes manual for the 944 is available at major auto parts stores and is a cost-effective alternative. It does not cover procedures the publisher considers beyond home-mechanic capability, but the procedures it does include have good detail and photographs. The Haynes manual is based on an early pre-1985.5 model, so differences will be apparent when working on later or turbocharged cars.

In addition to complete metric socket and combination wrench sets, several special tools are needed for 944 work. The table below lists key tools, their applications, and suppliers. See the parts and tool sources page for supplier contact information.

Sockets

ToolUsed ForSupplierPart Number
8mm Cheesehead (Triple Square / 12-pt internal)Pressure plate to flywheel bolts; CV joint boltsSnap-On / LisleFTSM8E / —
10mm CheeseheadCamshaft sprocket boltSnap-On / LisleFTSM10E / —
12mm CheeseheadFlywheel to crankshaft boltsSnap-On / LisleSTSM12E / —
6mm Long Allen HeadCam housing / intake manifoldSnap-OnFAML6E
6mm Long Allen Ball HeadIntake manifold / turbocharger mounting boltsSnap-OnFABLM6E
5mm Long Allen Ball HeadThrottle body / turbo air filter housingSnap-OnFABLM5E
8mm Allen HeadCam housing plugsSnap-OnFAM8E or FAML8E
15/16" or 24mm medium/deep (optimum length 2–2¼")Crankshaft pulley bolt

Wrenches

ToolUsed ForSupplierPart Number
15/16" or 24mm open-end bent thin head*Timing and balance belt eccentric rollersBaum ToolT9A-24B
1-1/16" or 27mm open-end bent thin head*Timing and balance belt eccentric rollersBaum ToolT9A-27B
15/16" or 24mm open-end (modified 6" long, thin head)Oil pressure sending unit
1-1/4" or 32mm open-endOil cooler lines (Turbo)Craftsman / Snap-On

*One or both of these wrenches may be needed depending on the type of eccentric rollers installed.

Other Tools

ToolUsed ForSupplierPart Number
Belt tensioning toolTiming belt (pre-1987), balance belt (all), alternator belt, power steering beltSonnen / Baum00-721-920-10 / P 9201
Balance shaft pin spannerRemoving balance shaft sprocketsSonnen / Baum000-721-920-00 / P 9200
Flywheel lock (engine in car)Removing and installing crankshaft boltSonnen / Baum000-721-920-60 / P 9206
Flywheel lock (engine out of car)Locking crankshaft with engine removedBaum / SonnenP 9130 / 000-721-913-00
Tags:toolsmanualsdiyspecial-toolsmaintenance

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